过程自动化

Total Solutions for all Phases of 过程自动化

As today’s digital world continues to evolve, manufacturers are working to update or migrate their legacy 系统s 和 improve processes for a more data-driven production 和 execution model. A facility’s process automation technologies, control 系统s 和 supporting data 和 infrastructure offer the greatest potential leverage for improving productivity 和 profits. 当适当的设计和工程, process automation solutions provide the opportunity to increase production rates, improve yields 和 reduce energy consumption.

BC菠菜论坛 has the process automation experience 和 expertise needed to optimize the investment in your control 系统s 和 data infrastructure. Our proven capabilities enable us to look at your entire operation from a complete business perspective — from the plant floor to the boardroom — to maximize your total investment 和 return on capital expenditures. We deliver process automation solutions for major players across a range of industries worldwide, achieving governmental compliance while reducing environmental impacts on your personnel 和 the community. Leverage our vast process automation experience to gain a competitive advantage, realizing executable solutions for all your challenges.

过程自动化与控制

Process automation 和 control is at the core of 特立独行的’s business. 特立独行的 has experience working with every major DCS 和 PLC) available in the marketplace today, 启用I/O优化. We leverage your existing infrastructure to implement process automation solutions 设计ed for your manufacturing 和 processing needs. Our process automation expertise spans all manufacturing industries, 包括油气(上游), 中游及炼油), 化学处理, 制药, 电力及公用事业.

业务流程

特立独行的’s business 系统s 和 operational consultants analyze your business processes 和 provide actionable insights for streamlining the flow of business information to realize measurable benefits. The key to success lies in the combination of people, processes 和 technology. We work with you to ensure that the requirements for your targeted process automation technology implementation produce the desired results — connecting your enterprise from the plant floor to the boardroom — 和 that the business 和 operational processes are in place to support the implementation.

数据管理和历史记录

收集, storing 和 distributing real-time production data as part of a process automation 系统 allows identification of the causes of operational problems 和 quality issues. 特立独行的 works with its customers to implement data management 系统s 和 historians as part of continuous improvement with initiatives, helping managers use these tools to analyze their production data 和 make smarter decisions for increased productivity, 质量和遵从性.

Business Continuity 和 Disaster Recovery

Business continuity 和 disaster recovery (BC / DR) refers to the process of bringing a facility or business back online following a disaster, 和 how to manage the operation of the business in light of new challenges that may exist. A natural disaster would cause problems, 比如对设施的破坏, diminished availability of 电力及公用事业, supply chain 和 transportation problems, 减少工作人员. A large-scale cyber attack would yield different destructive results, which may include damage to equipment 和 facility management operation. 灾难性的数据丢失, 服务器, process automation technologies 和 network infrastructure are also highly likely.

Whether you are recovering from a fire, explosion, flood, hurricane or other disaster, 特立独行的 有你在吗?. We underst和 that it can be a while before you will be able to focus on your discrete process control areas. After first caring for your personnel’s safety, your other concerns will most likely include reestablishing your infrastructure 和 stabilizing your equipment 和 process automation technologies.

特立独行的’s team of business solution consultants, operational consultants 和 process automation experts mobilize quickly 和 assess your existing 和 planned network infrastructure, control 系统s 和 supervisory control 和 data acquisition (SCADA) 系统s with an emphasis on security 和 survivability. 例如, we provide instrument / control device investigation, 仪器校准, control 系统 validation 和 remediation, re-engineering 和 recommissioning of facility 商业系统, 和 supplemental in-house support as long as you need it.

馈源与详细设计

前端工程设计(饲料),也叫 详细设计, is the second phase of an engineering project. 饲料 follows the feasibility study 和 often happens prior to final process automation project approval. The phase is useful because it can be used to generate bid tabs, which can then be used to develop an investment-quality cost estimate. Revision 0 piping 和 instrumentation diagrams (P&id)通常在 饲料 for process automation projects that involve the instrumentation 和 control 系统 — for example, 草根项目, major unit revamps 和 control 系统 upgrades. 特立独行的 engineers have taken responsibility for 饲料 generation on many process automation projects over a wide variety of industries, ensuring projects stay within the approved scope 和 budget.

I&E设计/工程

A facility’s instrument 和 electrical (I&E) 系统s are critical to process automation. 特立独行的 提供设计, engineering 和 troubleshooting services for these 系统s to ensure the quality 和 proper integration of the 系统 components, 电机控制电路, 电源供应及 PLC)s.

过程分析

A clear underst和ing of plant or mill processes is critical to developing a sound process automation 系统 设计 with improved operation 和 productivity. The key to this underst和ing is process analysis, which includes reviewing the P&IDs 和 operating data 和 then gathering input from operations personnel through key interviews. This analysis uncovers the key operating goals 和 targets 和 the important product quality variables, 以及约束条件, limitations 和 bottlenecks that challenge operators. The best process automation 系统 设计s create the tools that empower operators to overcome the challenges 和 meet key goals 和 targets. 特立独行的’s process control engineers apply sound process analysis on all process automation projects.

编程与配置

Programming 和 configuration brings to life the 详细设计 of the instrumentation 和 control 系统 that is developed during the 饲料 过程自动化阶段. 特立独行的’s control engineers have extensive experience working with every major DCSPLC) 系统. They apply this process automation knowledge in using the latest engineering tools to convert logic diagrams into PLC) 梯子逻辑, to write generic 和 custom code 和 to build I/O 和 control applications using st和ard 系统 function blocks 和 other features. With the features available in modern control 系统s, even complex advanced control strategies can be configured 和 programmed in these 系统s.

项目管理

Project management is one of the most important factors in the success of a process automation project. 特立独行的 采用项目完成® 项目管理方法, in which our project managers execute at every stage in the process automation project lifecycle: definition, 设计, 发展, 部署, 指示和文件. This eliminates many of the problems that can keep a process automation project from meeting its scheduled requirements.

安全

特立独行的 underst和s that in today’s business world of enterprise-wide facility integration, many companies are concerned about the risk of exposing process control 系统s to networks that have connectivity beyond the facility’s boundaries. 特立独行的 works with each process automation customer to ensure that every network is sufficiently armored to mitigate the risk of unwanted intrusion.

系统设计

在过程自动化过程中, 特立独行的 provides top-to-bottom 设计 of integrated control, 市场经济地位 商业系统. Our 设计 expertise spans the spectrum, including electrical 和 instrumentation, DCS, PLC), 人机界面SCADA implementations; I/O point configuration; advanced process control; 和 control 和 business networks.

系统开发

特立独行的’s Project Complete methodology is the basis for our 系统s 发展 service offering. This applied methodology ensures that our team follows good engineering practices during all phases of 发展, including 系统 configuration 和 setup; control, 人机界面SCADA programming 和 configuration; historian configuration 和 database programming; business interface 发展; 和 documented testing. All phases of software 发展 are subject to revision control 和 documentation.

系统实现

Our breadth of process automation services allows us to provide comprehensive implementation of our engineered solutions, including technical services to support the electrical 和 instrumentation installation 和 calibration, engineering to support the control 系统 commissioning 和 startup 和 post-startup support.

咨询服务

With decades of experience in process automation, 特立独行的 provides expert manufacturing consulting services to resolve your growing pains 和 headaches with immediate, 有效的过程自动化解决方案. Our consulting team can help you identify 和 eliminate the specific operational constraints that impact your profitability, such as distribution inefficiencies; outdated, underutilized or inappropriate technologies; capacity bottlenecks; organizational resource leveling; manufacturing, scheduling 和 planning issues; 和 inadequate strategic vision. With 特立独行的’s help, you can turn your pain points into strengths for your business.